Special Applications
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Rail for sinter cooler

Açoforja has a department to develop products to Special Applications as:

  • Project of special rails to pelletizing plants, car dumpers, stackers, reclaimers and sets of Excavator´s Rollers.
  • Repair Services in shafts, rollers, wheels, and its sets.
  • Modifications in projects and chemical compositions of materials to improve useful life and security of the equipment.
  • Consulting and supervision of assemble services.
STEEL ACF-630/633

Açoforja had developed ACF-630/633 steel for rail applications and for wearing bars.

This development was based over years of experiences in supplying rails for several applications, where the performance for a plenty of steels were followed at site as for example: SAE-1060, 1070, 4140, 4340, 8640, 8660, St.52.3 and others.

In analyzing the performance for these materials when in operation, we defined a specific alloy for each use. The manufacturing process is a proper one and strictly controlled at heating, forging, cooling, heat treatment and machining.

This amount of factors as a whole, link the supply of a high quality product and performance, where we achieve to solve factors as the high wearing strength, the yield and the impact in addition to a high hardening penetration.

These materials achieve a useful life till 8 times over the usual rails depending on its applications.

In table bellow we may compare the mechanical properties obtained in samples taken off from rails with cross section of 150mm side to a T/4 (38mm in depth), with a surface hardness to 400 HB (approximate values).

Acoforjas’s rails where used and performing successfully in several equipments as for example:
  • Sinter coolers
  • Steel works rotating furnaces
  • Sintering and pelletizing sealing bars
  • Reclaimers and pilers bare machines
  • Bucket wheels for ore
  • Inner guides for reclaimers and pilers
  • Car dumpers
  • Straight rails, bending rails and sealing bars for pelletizing.

Typical Açoforja’s rails cross sections

Sealing bars for pelletizing

Rail for rotative steel mill furnace

Inner guides for raclaimers and pilers

Trilhos para empilhadeira e
retomadora de minério

Rail for pelletizing

Before

After | Assembled Curved Rails for Pelletizing

Sealing bars for pelletizing